2020第15屆印度國際陶瓷工業(yè)展會(Indian Ceramics Aisa,簡稱ICA)在印度·古吉拉特邦·甘地訥格爾展覽中心如期舉行。在過去15年里,印度國際陶瓷工業(yè)展為從業(yè)者們提供了展示產(chǎn)品、交流技術(shù)和商貿(mào)合作的重要平臺,對行業(yè)發(fā)展發(fā)揮了重要作用,每年都吸引著多個(gè)國家的陶瓷裝備和原輔材料制造商向全球?qū)I(yè)買家展示了他們的最新產(chǎn)品及技術(shù)。在本屆大會上,摩德娜攜其隧道窯和巖板的新型技術(shù)亮相。
The 15th edition of Indian Ceramics Asia (hereinafter called ICA), which is India’s leading annual trade fair and conference for ceramic and brick Industry, is being held from 3rd to 5th March in Gadhinagar,Gujarat, India. ICA has been playing an important role in growth of the industry by giving the platform to the industry leaders for their product presentation, technology exchange and trade cooperation. And in this year, Modena makes its presence with its latest technology of shuttle kiln (for sanitary ware firing) and roller kiln (for ceramic slab firing).
今年由于COVID-19的特殊影響,本次展會摩德娜的印度本土團(tuán)隊(duì)將代表公司總部參展,向現(xiàn)場客戶展示摩德娜的新型設(shè)備以及環(huán)保節(jié)能技術(shù),吸引了眾多買家的駐足觀賞、咨詢了解以及協(xié)商合作。
Due to the influence of?COVID-19, the local team of Modena India will participate in the exhibition on behalf of the headquarter of the company to showcase?its?newest?equipment with?environmental protection and energy saving technology?to the audiences.
在這次展會上,摩德娜向大家展示了新研發(fā)的一款專門用于衛(wèi)生潔具燒成的新型隧道窯??梢杂糜跓茊螌舆B體,雙層分體或其他各類型衛(wèi)生潔具。窯爐長度根據(jù)產(chǎn)量要求最長可達(dá)150米以上,窯爐寬度根據(jù)產(chǎn)品要求最寬可達(dá)5米以上,裝載高度根據(jù)產(chǎn)品特點(diǎn)最高可達(dá)1.4米。
The newly-developed model (BlueTech) of shuttle kiln is being showcased by Modena in this exhibition, which can be applied for both single-layer and double-layer loaded firing. And the specification of the kiln, which can be flexibly customized as per the product and ?actual production capacity, is?ranging from 150 meters length or longer, maximum width 5 meters and product loading height can be 1.4 meters.
這款用于衛(wèi)生潔具燒成的新型隧道窯技術(shù)特點(diǎn)如下:
A.新增窯爐壓力控制系統(tǒng)(Pressure Optimizing System),使窯爐操作人員可以更清晰的了解溫度與窯爐壓力對產(chǎn)品品質(zhì)的影響,從而對窯爐調(diào)試提供有力的支持。
B.新型流量比例控制及氣氛控制系統(tǒng)?ADC+:窯爐的燒成控制采用流量比例控制,并且在窯爐的排煙段,預(yù)熱段,和燒成段都布置有在線式氧含量分析系統(tǒng),對各段燒成效果進(jìn)行實(shí)時(shí)監(jiān)測,并可通過自動修正空燃流量比例來自動調(diào)節(jié)燒成過程。對節(jié)能減排有重大意義。
C.窯爐實(shí)時(shí)監(jiān)控系統(tǒng)(Realtime monitoring system):增加了工業(yè)識別攝像機(jī)和窯車識別系統(tǒng),可以在產(chǎn)品進(jìn)窯時(shí)對窯車編號和所裝載的產(chǎn)品進(jìn)行統(tǒng)計(jì)。
該窯型一經(jīng)推出就得到了市場的一致好評,客戶可以根據(jù)自己工廠的生產(chǎn)實(shí)際需要,增加或減少很多窯爐的功能模塊,以實(shí)現(xiàn)性能和價(jià)格的最優(yōu)搭配,突出其柔性生產(chǎn)的優(yōu)勢。特別是在節(jié)能降耗及提高產(chǎn)品合格率方面有著顯著優(yōu)勢。
The technical features of this new model (BLueTech) of tunnel kiln for firing sanitary wares are as follows:
A. A new pressure optimization system is added, which enables the kiln operators to have a clearer understanding of the impact of temperature and kiln pressure on product quality, so as to provide strong support for regular commissioning.
B. New flow proportional control and atmosphere control system ?(ADC+): the combustion control of the kiln adopts flow proportional control, and online oxygen content analysis system is arranged in the smoke exhaust section, preheating section and combustion section of the kiln to monitor the combustion effect of each section in real time, and the combustion process can be automatically adjusted by automatically correcting the air-fuel flow proportion. It is of great significance for energy conservation and emission reduction.
C. Real time monitoring system of kiln: added industrial identification camera and kiln car identification system, which can make statistics on kiln car number and loaded products when products enter the kiln.
As soon as this model (BlueTech) is launched, it has been highly expected by the market. Customers can increase or reduce many functional modules of the kiln according to the actual production needs of their own factories, so as to achieve the optimal combination of performance and price and highlight the advantages of flexible production. In particular, it has significant advantages in energy saving, consumption reduction and product qualification rate improvement.
其次,在本屆ICA展會上,摩德娜呈現(xiàn)的專業(yè)巖板生產(chǎn)線的窯爐技術(shù),綜合了其多年在大板及薄板的豐富經(jīng)驗(yàn),區(qū)別于一般窯爐公司的傳統(tǒng)窯爐設(shè)計(jì), 要點(diǎn)包括:
1)采用德國進(jìn)口的五軸數(shù)控加工機(jī)床加工的燒嘴,其高精密度和同心度是高效精準(zhǔn)燃燒的有力保證;
2)燒成帶比例控制采用新型小流量節(jié)能燒嘴及配套的碳化硅燒嘴套達(dá)到燒成效果,能更精確地調(diào)節(jié)保持巖板磚形良好;
3)其專利技術(shù)HSE熱交換穩(wěn)定系統(tǒng),除了具備自動收集余熱進(jìn)行再利用(達(dá)到節(jié)能的效果),?同時(shí)也在此熱交換過程中起到了后急冷區(qū)的溫度穩(wěn)定作用(防止空窯裂磚);
4)在傳動方面,采用了DRI傳動設(shè)計(jì)升級系統(tǒng),由于產(chǎn)品是大薄板,對傳動設(shè)計(jì)及安裝精度要求特別高,傳動電機(jī)的功率及扭矩、大小斜齒輪及每節(jié)單個(gè)偏心輪精確的設(shè)計(jì),從而保證磚型及出磚高品質(zhì)。近年來在印度及國內(nèi)市場的多條巖板生產(chǎn)線的成功案例,是摩德娜技術(shù)和服務(wù)團(tuán)隊(duì)多年來厚積薄發(fā)的結(jié)晶。
Furthermore, at this ICA exhibition, another latest model of roller kiln MSL for the high-end production of ceramic slab is being showcased as well, which is different from the traditional kiln design of the general kiln companies. The main features are as follows:
1)?the burner processed by five-axis CNC machine imported from Germany has high precision and concentricity, which is a powerful guarantee for efficient and accurate combustion;
2)?the proportion control of firing belt adopts a new type of small flow energy-saving burner and a matching silicon carbide burner sleeve to achieve the firing effect, which can be more accurately adjusted to keep the good shape of the ceramic slab; ??
3)?Its patented HSE heat exchanging?and stabilizing system, in addition to the automatic collection of waste heat for reuse (to achieve energy-saving), at the same time, it also plays a role of temperature stabilization in the post rapid cooling zone during the heat exchange process (to prevent slab body cracking during the kiln feeding gap);
4)?in terms of transmission, the DRI transmission design upgrading system is adopted. Because the product is a large format slab, the transmission design and installation accuracy requirements are particularly high. The power and torque of the transmission motor, the large and small helical gears and the accurate design of each single eccentric wheel are guaranteed, so as to ensure the brick type and High quality brick. In recent years, the successful cases of many high-end ceramic slab projects in India and domestic Chinese market are the crystallization of the accumulated experience of Modena technology and service team over the years.
扎根印度十余年,摩德娜在印度當(dāng)?shù)爻闪⒌谋就恋匿N售和服務(wù)團(tuán)隊(duì),憑借高效、科學(xué)和嚴(yán)謹(jǐn)?shù)姆?wù)態(tài)度與印度國土以及當(dāng)?shù)氐奶掌蠼⒘松詈袂檎x,現(xiàn)今不僅能服務(wù)于印度,也為印度的周邊國家提供了強(qiáng)有力的銷售服務(wù)支持。未來,摩德娜也將會不忘初心,不斷升級和研發(fā)綠色陶機(jī)設(shè)備,進(jìn)一步加速與全球客戶緊密合作的步伐,加速拓展全球陶機(jī)服務(wù)網(wǎng)絡(luò)。
Rooted in India for almost two decades, Modena's local sales and service team , with its high efficiency, scientific and caring service, has established a solid relationship with the?local ceramic enterprises. Beyond India, our Team India?is also providing?strong sales and service support for surrounding countries. In the future, Modena will continue to upgrade and develop its environmental-friendly?ceramic equipment, further accelerate the pace of the?cooperation with global customers, and expand?its?global ceramic service network.